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Item TF-0KDZRLI

Automatic Compression Tester for Cylinders and Cubes

Series
AUTOMAX PRO
Automatic Compression Tester for Cylinders and Cubes

AUTOMAX PRO is CONTROLS’ new top-of-the-range Compact-Line compression machine and is the first choice for automatic standard failure tests.

MeetsAS1012.9 · EN 12390-3 · EN 12390-4
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Technical specifications

Technical specifications for Automatic Compression Tester for Cylinders and Cubes
AUTOMAX PRO AUTOMATIC POWER AND CONTROL SYSTEMHydraulics
DC motor,720W, 50-60Hz
Maximum working pressure700 bar
Active control of up to4 frames by selection via display/PC (third and fourth frame as option). See accessories.
ES Energy Saving technology to reduce the power consumption and enable silent operationHardware
524,000 points high-resolution/stability analog channels4 channels for load sensors
Control frequency250 Hz
Sampling frequency250 Hz
Unlimited storage capacity for test data on internal8 GB SD card
USB port for test data storage on external USB memory stick and for firmware upgradeEthernet port for PC / Internet /network communication
Optional integrated graphic printer including Load-Time plotRS 232 port for data downloading in ASCII format
Simultaneous display of load, specific load, actual load rate, load/time graphZoom option on the test graph
Recording facility for up to 10 test profiles for each channel includingtype of test (e.g. compression, flexural, indirect tensile), specimen size and shape, load rate, test standard and other general information. Each one of the recorded test profiles can be recalled automatically to save time
SAFETY FEATURES IncludesMax. pressure valve to avoid machine overloading; piston travel limit switch; emergency stop button; front door and rear transparent fragment guard.
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Additional technical specifications for Automatic Compression Tester for Cylinders and Cubes
Model 50-C46F02 C46F04 — C56F02 C56F04 — C68F02 C68F04 — C78F02 C78F04
Capacity kN2000 — 3000 — 4000 — 5000
Max vertical daylight, mm*350 — 350 — 520 — 520
Horizontal daylight mm350 — 370 — 425 — 425
Max. piston travel*, mm50 — 50 — 50 — 50
Platen dimensions300 mm dia. — 300 mm dia. — 305×305 mm — 305×305 mm
Platen surface hardness55.5 HRC (600 HV) — 55.5 HRC (600 HV) — 55.5 HRC (600 HV) — 55.5 HRC (600 HV)
Platens flatness toll.0.03 mm — 0.03 mm — 0.03 mm — 0.03 mm
Overall dimensions, mm930x420x1530 — 1020x475x1550 — 1125x570x1555 — 1250x570x1555
Weight approx., kg740 — 1105 — 2010 — 2010

Technical notes

  • Load/unload electrovalve for test execution via display/PC and automatic stop at specimen failure
  • 7”, 800 x 480 pixel, 16 M colors, icon-driven capacitive sensing touchscreen graphic display
  • Wi-Fi or GSM module available as option
  • Firmware
  • Execution of compression, flexure, indirect tensile, ACV tests in automatic mode with load rate controlled by a closed-loop P.I.D. system
  • Execution of loading ramps with the possibility to manually increase or decrease the test speed during the test
  • Possibility to reach at controlled speed a load target and to keep a steady loading phase.
  • Saving of the specimen failure type (to EN or ASTM) in the test results
  • Download data to internal printer (optional) or to PC via RS 232 port or to USB memory stick
  • PC / network communication via Ethernet
  • Multi-coefficient linearization of the calibration curve for better accuracy at low loads thus avoiding the use of a second pressure transducer
  • Improved PID algorithm and Multi PID selection. Up to 3 different PID settings can be tuned for a variety of materials (ACV, flexure, compression with neoprene pads, etc.)
  • Compatible with the newly released Datamanager software, tailored for construction material testing laboratories, for real-time data acquisition, display and management
  • Peripheral devices integration and web services available as option (see page…)
  • Automatic load measurement verification procedure, by connecting suitable load cells and our digital readout unit to PC
  • Language selection (including Cyrillic and Chinese)
  • Unit selection (kN, ton, lbf)
  • USB port for firmware upgrade and safe backup of the original configuration data (PID, calibration, etc.), in case of loss and/or data corruption. The restore of the machine to the factory settings is easy avoiding the need of any technical support.
  • FRAME Four column high stiffness welded frame tested for stability to EN 12390-4. Heavy duty spherical seat in lubricating oil bath, allowing initial free alignment at the initial contact with the specimen and automatic jamming up to the end of test.
  • PHYSICAL SPECIFICATION TABLE
  • Use distance pieces conforming to the specimen size to avoid piston overtravel

Features

  • The AUTOMAX PRO is quick and simple to operate, even for operators with limited expertise. The easy to use high definition graphical interface based on tablet and smart-phone display technology includes handy features such as graphical failure type, specimen geometry, and access to the latest testing standards.
  • Standard testing features include: rapid approach, soft-touch test start, initial pause for specimen alignment, height/diameter correction factor, final calculation of effective load rate applied, peak sensitivity expressed in percentage, and saving of specimen failure type image.
  • Fully automatic – time saving: Full test-cycle automation maximizes productivity and ensures tests are performed accurately according to pre-set methods, eliminating operator variables.
  • Highly accurate and energy saving: Our DC motor technology quietly and efficiently delivers super accurate load control at both low-speed and low-loads.
  • Intuitive, quick and simple operation: The integrated control system features an intuitive 7” color graphical display, which works like a tablet or smart-phone, and makes AUTOMAX PRO quick and simple to operate.
  • Standards compliant – peace of mind: Hardware and firmware are in total compliance with all the main international concrete testing standards including AS1012.9 and EN 12390-3
  • Pioneering web services: WEBCARE Remote Assistance will enable connection to your testing system for remote technical support whilst the i-LAB cloud-based services will allow sharing of your data with authorized 3rd parties, including real time viewing of the test.
  • Huge boost in efficiency and error elimination: LinK-LAB – Integrated testing station solution for seamless connection and data inputs from many ancillary devices for dimensional measurement, weight, bar code, etc.
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  • Multilingual functionality: The system is available in multiple languages and is fully compatible with non-Latin characters for Chinese, Cyrillic (and more)
  • Compatible with Datamanager PC Software; suitable for remote control of the machine, data acquisition, processing and filing. Allows printout of customized test certificates.

Ordering information

Ordering information for Automatic Compression Tester for Cylinders and Cubes
50-C46F02AUTOMAX PRO, Automatic Compact-Line compression tester, 2000 kN cap. for cubes up to 200 mm and cylinders up to dia. 160×320 mm. 230 V, 50-60 Hz, 1 ph
50-C56F02AUTOMAX PRO, Automatic Compact-Line compression tester, 3000 kN cap. for cubes up to 200 mm and cylinders up to dia. 160×320 mm. 230 V, 50-60 Hz, 1 ph
50-C68F02AUTOMAX PRO Automatic Compact-Line compression tester, 4000 kN cap. for cubes up to 300 mm and cylinders up to dia. 250×500 mm. 230 V, 50-60 Hz, 1 ph
50-C78F02AUTOMAX PRO Automatic Compact-Line compression tester, 5000 kN cap. for cubes up to 300 mm and cylinders up to dia. 250 x 500 mm. 230 V, 50-60 Hz, 1 ph
(To be specified at time of order from factory )
Serial printer 50-Q60P/PR Upgrade of AUTOMAX PRO system to incorporate a serial graphic printer in the rear panel, allowing results (including a load/time plot) to be printed at the end of test
Third frame connection The AUTOMAX PRO System, which can control two frames as standard, can be upgraded with a hydraulic valve for controlling (not simultaneously) a third and a fourth frame. Note: when connecting a low capacity frame (i.e. flexural or cement) pressure regulator 65-L1400/X5 may be necessary. Please ask our technical department.
50-C10D/3FElectrovalve for AUTOMAX PRO System to control a third frame.
50-C20E/4FElectrovalve for AUTOMAX PRO System to control a fourth frame.
Special calibration procedure 50-C0050/CAL Special calibration of compression testers assuring Class 1 (EN) and Class A (ASTM), from 1% to full load range.
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Additional ordering information for Automatic Compression Tester for Cylinders and Cubes
Traceable certificate of surface hardness 50-C0050/HRD2 Supply of the compression machine/frame complete with traceable certificate of hardness of 165 mm dia. platen surfaces
Fragment guard lock switch 50-C50/P1 Fragment guard lock switch. To prevent test execution with the front door open